FORD 5R110 Product Information

The Ford 5R110 transmission, commonly referred to as the TorqShift, is a heavy-duty automatic transmission used in Ford’s Super Duty trucks and vans. This robust and reliable transmission was designed to handle high torque outputs, making it an excellent choice for workhorses that demand durability and efficiency.

Overview and Design

The 5R110, introduced in 2003, was primarily paired with Ford’s Power Stroke diesel engines. It features a five-speed automatic system with an additional overdrive gear, often referred to as a six-speed due to its dual overdrive functionality. This advanced design allows the transmission to adapt to varying loads and driving conditions, enhancing performance and fuel efficiency.

Key specifications include:

  • Gear Ratios:

    • 1st Gear: 3.09

    • 2nd Gear: 2.20

    • 3rd Gear: 1.54

    • 4th Gear: 1.09

    • 5th Gear: 0.71 (Overdrive)

    • Reverse: -2.88

  • Torque Capacity: Designed to handle up to 1,000 lb-ft of torque, making it ideal for heavy-duty applications.

  • Fluid Type: Mercon SP or Mercon LV, depending on the model year.

Applications

The 5R110 transmission has been used in various Ford vehicles, including:

  • Ford F-250, F-350, F-450, and F-550 Super Duty models (2003-2010).

  • Ford Excursion (2003-2005).

  • E-Series vans equipped with Power Stroke diesel engines.

Notable Features

  1. Tow/Haul Mode: Optimizes gear shifting to improve towing performance by reducing gear hunting and providing better engine braking.

  2. Dual Overdrive Gears: Enhances fuel efficiency during highway driving and heavy loads.

  3. Adaptive Learning: The transmission’s control module learns and adjusts shift patterns based on driving habits and load conditions.

  4. Heavy-Duty Components: Reinforced clutches, planetary gearsets, and a robust torque converter to withstand high stress.

Common Issues and Maintenance

While the 5R110 is known for its durability, it is not without its challenges. Some common issues include:

  • Shift Solenoid Failures: Can result in hard shifts or failure to engage certain gears.

  • Torque Converter Problems: May cause shuddering or slipping under load.

  • Overheating: Prolonged heavy towing without adequate cooling can lead to premature wear.

To ensure longevity and reliability, follow these maintenance tips:

  • Regular Fluid Changes: Replace transmission fluid and filter every 30,000 to 50,000 miles, especially for vehicles used for towing or hauling.

  • Use OEM Parts: Always use genuine Ford or high-quality aftermarket components for repairs.

  • Check Cooling System: Ensure the transmission cooler is functioning properly to prevent overheating.

Disclaimer:

The information provided in this content is for general consideration and guidance. It is essential to confirm the compatibility of the parts listed with your vehicle’s make, model, and year, as well as your specific performance expectations, directly with the supplier, TCS. Prices listed are accurate as of January 2025. For the most updated pricing and availability, please visit the relevant product category link in the menu on the TCS website or call customer service 1-800-960-1177.

Upgrades and Aftermarket Solutions

Many owners choose to enhance their 5R110 transmission with aftermarket upgrades to improve performance and reliability:

  • Upgraded Torque Converters: Higher stall speed and improved clutch materials for better performance.

  • Heavy-Duty Clutch Packs: Increased durability under extreme conditions.

  • Performance Valve Bodies: Enhanced hydraulic efficiency for quicker, firmer shifts.

  • Additional Cooling Systems: Auxiliary transmission coolers to reduce heat buildup.

Pricing Information for 5R110 Parts

A range of 5R110 parts and kits are available for purchase to meet different needs and budgets:

  • 5R110 4R100 Input Shaft 300M: $315.00 USD

  • 4R100 5R110 Input Shaft 300 Maraging: $535.00 USD

  • 4R100 5R110 Input Shaft AERMET 100: $690.00 USD

  • 5R110 (Early 94 Tooth) Intermediate Shaft: $735.00 USD

  • 5R110 (Late 99 Tooth) Intermediate Shaft: $735.00 USD

  • 5R110W to 4R100 4X4 Conversion Output Shaft: $821.00 USD

  • Ford 5R110W Output Shaft Nut Remover Socket: $150.00 USD

  • 5R110 4-Pinion OD Planetary Housing: $509.00 USD

  • 5R110 5-Pinion OD Planetary Housing: $509.00 USD

  • 5R110 Rear Ring Gear Hub: $375.00 USD

  • 5R110W Transmission Rebuild Kit 2003-04 w-Raybestos TORQKITS: $950.00 USD

  • 5R110W Transmission Rebuild Kit 2005-ON w/ALTO G3 Plates: $1,150.00 USD

  • 5R110W Transmission Rebuild Kit 2005-ON w/Raybestos GPZ Plates: $975.00 USD

  • 5R110W Transmission Rebuild Kit 2008-ON w/Raybestos GPZ Plates: $1,050.00 USD

  • Ford 5R110 Transmission Technical Manual: $35.00 USD